PROJECTS

Process Pipe Fabrication’s completed and current projects.

CURRENT PROJECTS

Process Pipe Fabrication is currently working on following projects.

In2Food, Sydney, NSW

This is a Joint Venture Project in partnership with Bossley Project Solutions.
We are the Principal Contractor engaged to Design, Construct and manage the expansion of a Food Processing Facility, processing approximately 150 ton daily.

We have engaged our preferred contractors that we know will complete our project on time with the tight schedule we have.

This is a Turnkey Project with PPF and Bossley Projects completing Civil Works, Demolition Works, Hydraulic Services, Electrical, Mechanical Services, Epoxy Flooring, PIR Panelling and all other associated Building Works.

Birch and Waite Foods- Project Mayo, Sydney, NSW

This was a recently completed Joint Venture Project in partnership with Bossley Project Solutions.

We were engaged to manage and upgrade the expansion of a three-year-old Food Processing Facility and to install a Tetra Pak system processing approximately 25 ton of mayonnaise daily.

This project involved PPF and Bossley Projects completing Civil Works, Demolition Works, Hydraulic Services, Electrical, Mechanical Services, Epoxy Flooring, Fire Rated Walls and Doors, PIR Panelling and all other associated Building Works.

We successfully completed this project within the required timeline and budget.

PREVIOUS PROJECTS

Projects we successfully completed over the years.

DuPont Danisco

Powder Blender Installation

Food ingredients company Danisco recently sought to expand its processing operations.The company, which was acquired by global science-based products and services company DuPont in 2011, had outgrown its facility, and needed to expand, not only to achieve higher volumes, but also to more easily meet food safety requirements.

(Clean teq Limited) Coombabah Wastewater Treatment Plant, Qld

An Odour Control System to reduce air emissions.

The Installation of an air Filtration Plant consisting of a (BTF) Bio Trickling Filter, two Carbon Filters, fans, FRP ducting, small bore PVC piping and aluminium platforms.

Installation of pipe bridges.

Install FRP roofs over two digesters and two Sludge Holding Tanks.

(Abi Group) Coombabah Wastewater Treatment Plant, Qld

Upgrade of an existing wastewater treatment plant. Fabrication and Installation of Stainless-steel pipe and tube, Dickle pipe, PVC pipe and PE pipe. Installation of plant and piping for the Service Water Pump Station, HACCAP Pump Station and chemical dosing, CCT Pump Station, Scum Pump Station, Filtrate Return Pump Station, Ethanol Methanol Storage, Digesters, (GDDs) Gravity Drainage Decks, Flow Splitter Upgrade, RAS Pump Station Upgrade, Bio Reactor Upgrade, Mixer and Penstock Installation. Form working and concreting the pump station slabs.

Fabrication and installation of aluminium platforms and walkways.

Coombabah Waste Water Treatment Plant

Diamantina Power Station, Mt Isa

KBR (Kellogg Brown and Root) (AGL & APA Group Joint Venture) Diamantina Power Station, Mt Isa, QLD

HRSG Heat Recovery Steam Generation, Units 10 & 20 Piping Support Installation. (2010 Supports)

Gas Turbine Interconnecting Piping Support Installation, Generators 11, 12, 21 & 22.

PPF employed a total of 80 fly in fly out trades people and administration staff, working day and night shift over a duration of eight months.

KBR (Kellogg Brown and Root) (AGL & APA Group Joint Venture) Diamantina Power Station, Mt Isa, QLD

Installation of High Pressure / Low Pressure Stainless Steel Instrumentation and Sample Piping Systems in the HRSG and Gas Turbine Units.

(HRSG11 & 12, GT 11, 12, 21 & 22)

  • High Pressure Nitrogen Testing of Various Instrument Lines throughout the entire plant.
  • Installation of Piping Systems and Commissioning Activities.
  • Quality Assurance and Quality Control Systems.
Coca Cola Amatil, Fiji Brewery, Suva, Fiji
  • Installation of a new Esau Huber Brewhouse and Filtration plant.
  • Installation of pipe bridges.
  • Installation of all Service and Process Piping.
  • Mechanical Installation of Brewhouse Tanks and equipment.
  • Train local labour to fabricate and weld Process Piping and to maintain the plant.
Coca Cola Amatil, Northmead, NSW

Fabricate and Install a 100m long services gantry from the existing bottling plant to the new filling and packaging line. Install three hot water boilers, Fabricate and install carbon steel hot water piping to the CIP set and pasteuriser.

Cookers Bulk Oils, Huntingwood, Sydney

Cooking Oil Blending, Storage and Distribution Facility – Install Stainless steel storage tanks. Fabricate and install stainless steel product and services piping, valves, and pumps.

Cookers Bulk Oils, Yatala, Brisbane

Cooking Oil Blending, Storage and Distribution Facility – Install Stainless steel storage tanks. Fabricate and install stainless steel product and services piping, valves, and pumps.

Cookers Bulk Oils, Brisbane, Townsville, Adelaide

Cooking Oil Blending, Storage and Distribution Facility – Install Stainless steel storage tanks. Fabricate and install stainless steel product and services piping, valves, and pumps.

UGL (United Group Limited) Pittsworth Water Reclamation Facility, QLD

Upgrade of the Pittsworth Water Reclamation facility.

Installation of new Service Water Pump Station, Digesters, Flow Splitter, RAS Pump Station, CCT, Bio Reactor, Mixer and Penstock Installation. Fabrication and installation of Bio-reactor, Digester and CCT platforms and walkways.

Felham Enterprises, Brisbane, QLD

Fabricate and install all services through Graeme Hart’s 198 ft super yacht (My Ulysses), comprising of stainless steel, copper nickel and carbon steel pipe and tube. Install the fire system, engine cooling, hydraulics, pumps and various other piping.

XXXX Castlemaine Brewery, Milton, QLD

Beer Processing Room (BPA) – Install a new beer processing room, fabrication and installation of pipe bridges, platforms, filter blocks, heat exchangers, pumps, centrifuges, dosing system and carbon filtration system. Tie into the existing factory.

XXXX Castlemaine Brewery, Milton, QLD

Tank Farm Upgrade – Modernisation of the existing tank farm. Rework tank inlets and outlets on thirty tanks, fabricate and install four new pipe bridges and pipe supports, install valve manifolds and re-pipe to the existing storage tanks. Install a new CIP set.

XXXX Brewery, Milton

Australian Frozen Foods, Griffith, NSW

Corn Processing Line, Gherkin Processing Line and Refrigeration plant room – Installation of a canning line, huskers, kernel cutting machines, retort cookers, conveyors, boiler and services piping, relocate an existing refrigeration plant room.

Casella Winery, Griffith, NSW

High Speed Bottling Plant – Fabricate and install all stainless steel product and service piping to the new bottling plant, stainless steel pipe bridges, Chilled Water piping to new tank farms, Installation of bag presses.

(APV) Carlton United Breweries, Yatala, QLD

Transfer Room Installation – Installation of process and services piping, valve manifolds, plate heat exchangers and electrical conduit. Installation of the stout pasteuriser, filter piping, Stage 2 of the transfer room.

(APV) Dairy Farmers, Wetherill Park, NSW (Stage 1)

Short Life Yoghurt Expansion – Modernisation of the existing incubation room. Fabricate and install valve manifolds and stainless steel product and services piping. Cut into the existing pipework.

(APV) Dairy Farmers, Wetherill Park, NSW (Stage 2)

Yoghurt Plant Expansion – Installation of six incubation and pre-filler storage (PFS) tanks, heat exchanger, valve manifolds and product and services piping in the new processing room.

(APV) Dairy Farmers, Wetherill Park, NSW (Stage 3)

Yoghurt Plant Expansion – Installation of four incubation and pre filler storage tanks, Upgrade the existing valve manifold to accommodate another four tanks. Installation of a new filler machine. Modernise the valving and re-pipe two existing filler machines. Fabricate and install stainless steel product and services piping.

(APV) Dairy Farmers, Malanda, QLD

Whey Protein Plant Installation – Installation of five silo’s and alcoves. Fabricate and Install thirteen valve manifolds and associated stainless steel piping. Install pumps, valves and tubular heat exchangers. Fabricate and install carbon steel steam piping.

(APV) Fonterra, Darnum, VIC (Stage 1)

Nutritional plant (Infant Formula) – Modify an existing pipe bridge to accommodate another thirty lines. Fabricate and install all stainless steel and carbon steel product and service lines. Install a Bag loader, dehumidifiers, blowers and duct.

(APV Australia) Unilever, Streets Ice-cream, NSW

Upgrade of the Ageing Tank Farm – Install six pre filler storage tanks and three manifolds into a new cool room and pipe to the existing tank farm. Install product and services piping to six ice cream filler machines.

Upgrade the Rework Storage Room – Install two rework storage tanks and a manifold into an existing room. Fabricate and install the product and services piping.

The construction of a new compressor room. Install an air compressor and a ring main through the new process building.

Clean teq Limited UGL (United Group Limited) Melbourne Water, Port Melbourne

Installation of an Odour Control System to reduce air emissions from a main effluent line under the West Gate Bridge, Consisting of a (BTF) Bio Trickling Filter, two Carbon Filters, fans, FRP ducting, small bore PVC piping and platforms.

Kraft Foods – Sutton town, SA

Philadelphia Cheese Room upgrade – Installation of relocated equipment from various locations around Victoria. Install product and services piping to the relocated equipment.

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